High-Speed Spray Valve LK-9862G

Product Overview

The high-speed spray valve LK-9862G is a professional valve device specifically designed for automated spraying applications. It features multi-stage micro-adjustment of the valve stroke, enabling precise and controllable dot placement as well as uniform and smooth coating results. The device is compatible with adhesives up to 10,000 cP in viscosity, supports feed air pressure from 0 to 0.5 MPa and atomization air pressure from 0 to 0.6 MPa, and operates on a DC 24 V solenoid supply. With continuous, cyclic, and timed dispensing modes, it meets the spraying needs of various industries, including automated packaging, electronic machinery manufacturing, biological testing, packaging material processing, new energy production, and food & medical sectors. It can effectively replace manual coating, improving spraying efficiency and yield while reducing operational costs.

Technical Parameters

1. Compatible adhesive viscosity: ≤10,000 cP
2. Feed air pressure range: 0–0.5 MPa
3. Atomization air pressure range: 0–0.6 MPa
4. Solenoid supply voltage: DC 24 V
5. Dispensing operation modes: continuous, cyclic, timed
6. Core functions: multi-stage micro-adjustment of valve stroke, controllable dot placement, uniform coating

Core Advantages

1. Precise spraying control: The valve stroke allows multi-stage micro-adjustments, enabling accurate control over dot placement according to job requirements, ensuring uniform and smooth coatings. This effectively addresses industry pain points associated with traditional spraying equipment—large dot spread, uneven coatings, and difficult adjustment and control—significantly boosting coating yield.
2. Versatile mode compatibility: With continuous, cyclic, and timed dispensing modes, it flexibly adapts to diverse automated spraying needs across industries. Whether handling continuous spraying or periodic spot application, it provides stable performance, replacing manual coating with automated processes.
3. Broad adhesive compatibility: Supports adhesives up to 10,000 cP in viscosity, covering most industrial adhesive types. No need to switch equipment to meet different materials and processes, making it suitable for a wide range of applications.
4. Precise air pressure regulation: Independent adjustment of feed and atomization air pressures allows flexible parameter tuning based on adhesive characteristics and spraying demands, ensuring consistent and controllable results while preventing issues like glue clogging or uneven atomization.
5. Energy-efficient and stable power supply: Operates on a safe DC 24 V supply, delivering stable performance with low energy consumption, complying with safety standards for industrial automation equipment and reducing operational and maintenance risks.

Core Product Value

1. Quality value: Multi-stage micro-adjustment of the valve stroke enables controlled dot placement and uniform coating, significantly improving coating yield and reducing product scrap caused by defective spraying, thereby enhancing overall product quality stability.
2. Efficiency value: Three automated dispensing modes fully replace manual coating operations, dramatically increasing spraying efficiency, shortening production cycles, and meeting the high-speed demands of automated production lines.
3. Cost value: Precise spraying control minimizes adhesive waste, while replacing manual labor lowers labor costs; long-term use substantially reduces overall production expenses.
4. Broad applicability: Compatible with automated packaging, electronic machinery manufacturing, biological testing, packaging material processing, new energy production, food and medical sectors, eliminating the need to switch equipment for different scenarios and maximizing equipment utilization.

Target Customer Groups

Automation equipment integrators, electronic machinery manufacturers, new energy product producers, food and medical device manufacturers, packaging material processors, biological testing equipment developers, and industrial automation solution providers.

Application Scenarios

This product finds extensive use in automated spraying applications across multiple industries: In automated packaging, it can be used for adhesive encapsulation of electronic components, ensuring uniform layers without voids; in electronic machinery manufacturing, it applies anti-rust and lubrication coatings to mechanical parts, guaranteeing even coating thickness; in biological testing, it delivers precise reagent dispensing onto test samples, ensuring consistent sample processing; in packaging, it sprays bonding coatings onto packaged products, enhancing adhesion strength; in new energy manufacturing, it coats battery components with insulating layers, maintaining stable insulation performance; and in food and medical fields, it applies protective coatings to medical devices and food packaging, meeting hygiene and safety standards.

Solutions to Industry Pain Points

1. Addressing the issue of large dot spread and uneven coatings in traditional spraying equipment: The LK-9862G’s multi-stage micro-adjustment of the valve stroke precisely controls the spraying range and dot size, ensuring uniform and smooth coatings and completely resolving instability issues.
2. Tackling the challenge of difficult adjustment and control in conventional spraying equipment: The device offers independent regulation of feed and atomization air pressures, paired with three dispensing modes that allow quick parameter adjustments based on specific job requirements, making operation simple and intuitive while lowering the technical barrier for operators.
3. Mitigating the inefficiency and high costs of manual coating: Automated spraying modes fully replace manual coating, dramatically boosting productivity while cutting labor expenses, thus alleviating bottlenecks and cost pressures associated with manual methods.
4. Overcoming the limitation of single-device applicability: Supporting adhesives up to 10,000 cP in viscosity, this device accommodates diverse spraying needs across multiple industries, eliminating the need to switch equipment for different scenarios and enhancing its versatility and utilization rate.

Common Questions FAQ

Q1: What types of adhesives is the LK-9862G compatible with?
A: This spray valve works with adhesives up to 10,000 cP in viscosity, covering most industrial sealants, adhesives, and coating glues, meeting the spraying needs of various industries.
Q2: Which dispensing modes does the device support?
A: The device offers continuous, cyclic, and timed dispensing modes, allowing flexible selection based on job requirements to suit continuous spraying, periodic spot application, and other scenarios.
Q3: How does the device ensure uniform coating?
A: Featuring a multi-stage micro-adjustment design for the valve stroke, it precisely controls dot size and distribution, combined with adjustable feed and atomization air pressures, ensuring uniform and smooth coatings and effectively improving spraying yield.
Q4: What are the power requirements for the device?
A: The device runs on a DC 24 V solenoid supply, compliant with safety standards for industrial automation equipment, providing stable operation with low energy consumption.
Q5: In which industries can this spray valve be applied?
A: It can be widely used in automated packaging, electronic machinery manufacturing, biological testing, packaging material processing, new energy production, food and medical sectors, and many other industries requiring automated spraying.